Extrusion lines for cast film and extrusion coating are designed to process molten resins into functional films or apply a continuous plastic layer onto substrates such as paper, foil, nonwoven fabric and other films. Multilayer extrusion lines can combine PP, PE, TPE, PA, EVOH and other resins in a single film. Each layer has a specific property, such as heat sealing, barrier protection or a surface prepared for corona treatment. The finished films feature high transparency, strong barrier performance and good mechanical properties.

During the extrusion process each resin is melted in a separate extruder, then combined in the co-extrusion die to create the required layer structure. The molten film is cast onto a chilled roll, where it cools quickly and forms a flat, even sheet. Our cast film and extrusion coating lines cover every main stage of production, from material extrusion and film casting to thickness control, corona treatment, winding or cutting, edge-trim recycling and electrical control.

More than 30 years of co-extrusion experience have helped us refine the way we develop cast film and extrusion coating lines. We manufacture and integrate the extrusion, winding or cutting, edge-trim recycling and electrical control sections in-house to ensure the extrusion line operates as one coordinated system.

Specifications
Number of Layers 5–7 layers and above
Compatible Materials Cast-film-grade PP, PE, TPE, PA, EVOH and other resins
Typical End Products Food-grade packaging films, decorative films and interior surface materials
Configuration Fully automatic winding and inline edge-trim recycling
Applications
  • High-Barrier Food Packaging
    Five- and seven-layer films for fresh food preservation, vacuum packaging and shrink applications
  • Textiles and Composite Materials
    Extrusion coating adds a protective polymer layer to textile substrates, including TPU-coated fabrics

Our extrusion coating lines are used by client in Germany. Let us know what materials you plan to use and the product specifications you need, and our team will customize an extrusion line suitable for your requirements.

Since 1994, Hengrui has been dedicated to the design and manufacturing of customized plastic extrusion machines. We provide complete extrusion lines for producing plastic sheets, boards and films, processing materials including PP, PE, PS, PC, PMMA, PET, EVOH and ABS.
Our plastic extrusion systems cover applications from thin plastic sheets with a thickness of 0.02 mm to heavy-gauge boards up to 40 mm thick, with production widths exceeding 3 meters. With our portfolio of extruders, downstream equipment and extrusion lines, we provide customized plastic extrusion solutions for manufacturers and processors in food packaging, electronics, automotive, construction, furniture and other industrial applications.